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Prohelion Batteries

Prohelion design and sells Battery Management Systems (BMS) designed for both automotive and fixed location environments.

The Prohelion Battery Management technology is built around three main components. The Battery Management Unit (BMU) which consists of a master board and a number of Cell Management Units (CMU)’s. In addition to the BMU and CMUs a typical Prohelion battery may also contain a 12v Control System which monitors the onboard 12v capabilities. For more information on these products, please see the main Prohelion Website.

Profinity supports the management and monitoring of the BMUs, CMUs and 12v systems via your profile.

A typical battery will generally only have one BMU, but larger packs or split packs like the ones used in racing can involve two or more BMUs. If your pack is configured like that then you simply add multiple BMUs to your profile with different base CAN addresses.

BMU Management

The top section shows data from the BMU, while the lower section shows CMU data – one row per CMU.

Prohelion BMU

BMU DATA

The top row of BMU data presents the following information (left to right):

  • Minimum voltage cell in the pack, and its voltage. The example shows Node (CMU) 8, Cell 0 is minimum, at 3699mV

  • Maximum voltage cell in the pack, and its voltage. The example shows Node (CMU) 14, Cell 7 is maximum, at 3799mV

  • Minimum temperature cell in the pack, and it’s temperature

  • Maximum temperature cell in the pack, and it’s temperature

  • Total pack voltage

  • Total pack current

  • Balance threshold voltage

  • Balance threshold minimum voltage (balance voltage – hysteresis)

  • CMU count in system

The next row shows Precharge status information on the left:

  • Current state (Idle, Precharge, Run, etc)

  • Contactor 12V supply voltage presence (mV on v4 or older BMUs)

The bottom row in the BMU section shows the various status flags:

  • CMU Power supply OK

  • Any cell OverVoltage

  • Any cell UnderVoltage

  • Any cell OverTemperature

  • Any cell untrusted

  • CMU and vehicle timeout errors The right-hand side shows

  • Fan speed for both fans

  • SOC and Balance SOC in Ah

  • SOC and Balance SOC in %

CMU DATA

The lower section of the program shows telemetry data from the CMUs, one row per CMU. The information shown is:

  • CMU Serial number

  • CMU circuit board (PCB) temperature

  • CMU external (cell) temperature

  • 1–8 cell voltage measurements

The data is highlighted in various ways to quickly understand the system status

  • Cells currently balancing have a blue background

  • The minimum and maximum cells have bold text

  • Cells not present (where the CMU has been programmed to monitor less than 8 cells) have no text, and a mid-gray background

Prohelion 12v Control System

Prohelion also offers a 12v control module that can be used to provide power to onboard 12v systems and is typically used in a racing environment. This module has a seperate control panel that can be added to the profile and provides additional data on the performance of the 12v system.

Prohelion v12