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Battery Management Unit

This section provides information on the Prohelion D1000 Gen2 Battery Management Unit (BMU).

Figure 1: Prohelion BMS D1000 Gen2 BMU

Figure 1: Prohelion BMS D1000 Gen2 BMU

Features

  • 5 contactor outputs
  • 3 low-side switches
  • 2 non-isolated CAN bus networks (Internal and Charger)
  • 1 isolated CAN bus network (External)
  • Pressure and humidity sensor
  • VOC and NOx sensor
  • Temperature sensors

Specifications

Parameter Value
BMS Supply Voltage 12 V / 24 V (two variants)
BMS Supply Current 80 mA (excluding contactors)

Dimensions

Figure 1: Prohelion BMS D1000 Gen2 BMU

Figure 2: Prohelion BMS D1000 Gen2 BMU Drawing 1

Figure 1: Prohelion BMS D1000 Gen2 BMU

Figure 3: Prohelion BMS D1000 Gen2 BMU Drawing 2

Connectors and Pinouts

Connector Name Receptacle Part Number Plug Part Number
12V/24V Input Port Wurth WR-MPC4 649002227222 Wurth WR-MPC4 649002113322
Contactor Ports Wurth WR-MPC4 649004227222 Wurth WR-MPC4 649004113322
Low-Side Switch Ports Wurth WR-WTB 61900319521 Wurth WR-WTB 61900311621
HVIL Port Wurth WR-MPC4 649002227222 Wurth WR-MPC4 649002113322
CAN Ports Wurth WR-MPC3 66200621022 Wurth WR-MPC3 662006113322
CMU Communication Ports JAE Electronics MX34R08HF4T JAE Electronics MX34008SF4

12V/24V Input Port

Pin Number Label
1 BMS Input Power+ (12V/24V)
2 BMS Ground

Contactor Port Pinout

Pin Number Label
1 Contactor Power+ (12V/24V) (switched)
2 Auxiliary Power+ (12V/24V)
3 Contactor Ground
3 Auxiliary Ground (sense)

Low-Side Switch Port Pinout

Pin Number Label
1 Ground (switched)
2 Power+ (12V/24V)
3 Auxiliary Ground (sense)

HVIL Port Pinout

Pin Number Label
1 HVIL Out
2 HVIL In

CAN Communication Port Pinout

Pin Number Label
1 CAN Power+ (12V/24)
2 CAN Ground
3 CAN Shield
4 CAN High
5 CAN Low
6 CAN Ground

CMU Communication Port Pinout

Pin Number Label Pin Number Label
1 TX Positive 5 TX Negative
2 Not Connected 6 Not Connected
3 Not Connected 7 Not Connected
4 RX Negative 8 RX Negative