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Prohelion BMS D1000 Gen2 - Hardware Components

This section provides information on the Prohelion D1000 Gen2 Battery Management Unit (BMU).

Figure 1: Prohelion BMS D1000 Gen2 BMU

Figure 1: Prohelion BMS D1000 Gen2 BMU

Features

  • 5 contactor outputs
  • 3 low-side switches
  • 2 non-isolated CAN bus networks (Internal and Reserved)
  • 1 isolated CAN bus network (External)
  • Pressure and humidity sensor
  • VOC and NOx sensor
  • Temperature sensors

Specifications

Parameter Value
BMS Supply Voltage 12 V / 24 V (two variants)
BMS Supply Current 80 mA (excluding contactors)

Dimensions

Figure 1: Prohelion BMS D1000 Gen2 BMU

Figure 2: Prohelion BMS D1000 Gen2 BMU Drawing 1

Figure 1: Prohelion BMS D1000 Gen2 BMU

Figure 3: Prohelion BMS D1000 Gen2 BMU Drawing 2

Connectors and Pinouts

Connector Name Receptacle Part Number Plug Part Number
Power & Contactor Ports JAE Electronics MX34R24HF4T JAE Electronics MX34024SF1
HVIL, Low-Side Switch & BJU Ports JAE Electronics MX34R24HF4T JAE Electronics MX34024SF1
Isolated CAN Port (CAN3) JAE Electronics MX34R12HF4T JAE Electronics MX34012SF1
CMU Bus Upper JAE Electronics MX34R08HF4T JAE Electronics MX34008SF4
CMU Bus Lower JAE Electronics MX34R08HF4T JAE Electronics MX34008SF4

Power & Contactor Ports

Pin Number Label Pin Number Label
1 BMS Input Power+ (12V/24V) 13 BMS Input Power+ (12V/24V)
2 BMS Input Power- 14 BMS Input Power-
3 BMS Ground 15 Contactor 1 Positive
4 Contactor 1 Auxiliary Negative 16 Contactor 1 Auxiliary Positive
5 BMS Ground 17 Contactor 2 Positive
6 Contactor 2 Auxiliary Negative 18 Contactor 2 Auxiliary Positive
7 BMS Ground 19 Contactor 3 Positive
8 Contactor 3 Auxiliary Negative 20 Contactor 3 Auxiliary Positive
9 BMS Ground 21 Contactor 4 Positive
10 Contactor 4 Auxiliary Negative 22 Contactor 4 Auxiliary Positive
11 BMS Ground 23 Contactor 5 Positive
12 Contactor 5 Auxiliary Negative 24 Contactor 5 Auxiliary Positive

HVIL, Low-Side Switch & BJU Ports

Pin Number Label Pin Number Label
1 HVIL Positive 13 HVIL Input
2 BMS Ground 14 CAN1 Shield
3 CAN1 Low 15 CAN1 High
4 Not Connected 16 BJU Power
5 Low-Side Switch 3 Negative 17 Low-Side Switch 3 Positive
6 Not Connected 18 Low-Side Switch 3 Sense
7 Low-Side Switch 2 Negative 19 Low-Side Switch 2 Positive
8 Not Connected 20 Low-Side Switch 2 Sense
9 Low-Side Switch 1 Negative 21 Low-Side Switch 1 Positive
10 Not Connected 22 Low-Side Switch 1 Sense
11 BMS Ground 23 CAN2 Shield
12 CAN2 Low1 24 CAN2 High1

Isolated CAN Port (CAN3)

Pin Number Label Pin Number Label
1 CAN3 Low 7 CAN3 High
2 CAN3 Ground 8 CAN3 Power
3 Not Connected 9 CAN3 Shield
4 CAN3 Low 10 CAN3 High
5 CAN3 Ground 11 CAN3 Power
6 Not Connected 12 CAN3 Shield

CMU Bus Port Upper

Pin Number Label Pin Number Label
1 TX Positive 5 TX Negative
2 Not Connected 6 Not Connected
3 Not Connected 7 Not Connected
4 RX Negative 8 RX Negative

CMU Bus Port Lower

Pin Number Label Pin Number Label
1 TX Positive 5 TX Negative
2 Not Connected 6 Not Connected
3 Not Connected 7 Not Connected
4 RX Negative 8 RX Negative

  1. CAN2 is reserved for future use.